Interviews

Harmonizing Realms: Unveiling the Impact and Benefits of Digital Twins in Today’s Industries

CXOToday has engaged in an exclusive interview with Mr. Harsh Pareek, Regional Sales Director, India and SAARC, Trimble Solutions

  1. How do digital twins bridge the gap between the virtual and physical realms, and what are the key benefits they offer in terms of real-world applications?

Digital twins are perfect digital replicas of physical objects or structures and by their inherent nature automatically connect the digital and real-world aspects of any physical structure – machinery, equipment, or a structure. They also offer a plethora of benefits across various real-world applications. For example in construction projects, they play a crucial role in end-to-end project management, from design to actual construction, and even in operations and maintenance once the building is completed and handed over.

At its core, a digital twin provides a real-time or continuously updated mirror image, in the digital form, of its real-world counterpart. It is therefore highly useful in construction for monitoring and comparing actual progress on a construction project site vis a vis how the structure was designed and modeled in the first place.

They also provide all stakeholders involved in a project with a Single Source of Truth (SSOT), in the form of a precise virtual replica of the building or structure, so that project supervisors, engineers, general contractors, and MEP contractors among others can visualize every stage of the construction. This not only enhances precision but also fosters foresight, contributing to a more robust approach to the early stages of construction.

Finally, they play a big role in fostering collaboration and communication among diverse project participants, creating a unified platform for data sharing and decision-making. We also recognize the enduring value of digital twins as asset management tools throughout the entire lifecycle of structures. Sensors and IoT devices embedded in the physical object or structure can collect real-time information, which is then mirrored by the digital twin. This synchronization allows for a dynamic and accurate representation of the physical object, enhancing monitoring and enabling preventive maintenance.

 

  1. In what ways can digital twins enhance the efficiency and performance of physical systems, such as manufacturing processes or urban infrastructure, by providing a digital counterpart? 

Digital twins serve as transformative tools in enhancing the efficiency and performance of physical systems. One of the most important applications, as we noted above, is in predictive or preventive maintenance. By integrating real-time data from sensors embedded in a machine, equipment or a building, digital twins can predict failures before they occur. This approach minimizes downtime, extends the lifespan of assets, and optimizes maintenance schedules, resulting in cost savings and increased operational reliability.

In case of urban infrastructure, digital twins can be highly effective in running our cities smoothly with zero disruptions in utilities, once again by means of predictive maintenance. By integrating real-time data from embedded sensors into a city’s digital twin, urban planners can proactively address issues, enhance resilience, and ensure the sustainable performance of key infrastructure components.

Digital twins also act as powerful tools for data-driven decision-making, and their technological underpinnings further amplify this impact. Artificial intelligence and machine learning algorithms empower these digital replicas to analyze vast datasets, predict potential issues, and optimize operations autonomously.

Ultimately, their adoption not only enhances efficiency in manufacturing and urban infrastructure, but also fosters a proactive approach to systems management, leading to sustainable and optimized performance of physical objects or structures over the long term.

 

  1. How does the concept of real-time data integration contribute to the effectiveness of digital twins, and what challenges may arise in maintaining synchronized digital and physical representations?

Real-time data integration involves the seamless flow of information between physical assets and their digital twin, ensuring that the latter always accurately mirrors the real-world conditions without any lag.

The benefits of real-time data integration are profound as it allows various stakeholders to monitor the digital twin and make decisions based on the most uptodate information, improving overall operational efficiency and decision-making accuracy.

As such, this integration significantly enhances the effectiveness of digital twins, and is in fact so crucial that technology companies like Trimble offer specific solutions that enable the collection, transmission and integration of real-time data from various sources into a digital twin.

However, challenges can arise in maintaining synchronized digital and physical representations. Discrepancies may occur due to delays in data transmission, inaccuracies in sensor readings, or changes in the physical environment. These challenges underscore the importance of robust data validation and synchronization mechanisms, and powerful solutions available from companies like Trimble include these mechanisms to ensure flawless synchronization at all times.

 

  1. Can you provide examples of industries or sectors where the implementation of digital twins has resulted in significant advancements, and what lessons can be learned from these success stories?

Construction is one of the largest industries in the world. It is also a sector that is witnessing significant advancements and productivity gains with the adoption of digital twins. In recent years, several large construction companies have adopted digital twins to plan and execute big-ticket projects in India and across the world. This adoption has led to faster and more efficient completion of projects along with considerable savings in materials and manpower.

One such example is ‘Museum of the Future’ in Dubai, which is today widely renowned for its beautiful calligraphic inscriptions and truly futuristic interiors. During the construction stage though, the calligraphy and the overall complexity of a futuristic structure proved to be a challenging ask for both engineering and construction teams, and these challenges were solved with the use of digital twins and related digital technologies from Trimble.

Broadly, the use of Digital Twins in the construction industry reduces the construction project duration by 20-30% while improving quality and reducing construction costs by 5-10%. The use of digital twins can also help in reducing construction waste by 40-60% and energy consumption by 20-30%.

 

  1. As digital twins become more prevalent, what ethical considerations and concerns should be addressed in terms of data privacy, security, and potential societal impacts?

As digital twins see an even wider adoption, there are some obvious ethical considerations and concerns related to data privacy and security. Addressing these concerns fundamentally requires a solid commitment to transparency, fairness, and social responsibility in development and deployment of digital twins technology. Trimble, as an industry leader in digital twin solutions and technologies, is committed to addressing these issues responsibly.

Of these, data privacy perhaps stands out as a critical consideration. The vast amount of data collected to create and maintain digital twins raises concerns about their potential misuse, or unauthorized access to sensitive information. By prioritizing robust encryption, role-based access and related controls, and transparent data usage policies, we can create a solid foundation that safeguards and protects ndividuals’ privacy.

Security is another critical facet. As digital twins often involve interconnected systems, vulnerabilities could lead to unauthorized access and manipulation of physical assets. By implementing stringent cybersecurity measures to safeguard against potential breaches, we can ensure the integrity and reliability of digital twin applications.